ALC panels are masoned and coated by dry powder mortar. The mixture is made of a lighter weight abrasive aggregate, but sometimes a part or entire finer aggregate could be lightweight. Before producing panels, it is necessary to rationally design the plate reinforcement (including structure and size of reinforcing bar) according to the load requirements of the specific projects, making bearing capacity, shear resistant, stiffness and deflection indicators to meet the requirements. Without watering and heat conservation, it effectively reduces cracks caused by masonry wall shrinkage as a result of expansion and contraction due to change of water content. Placing Concrete in Hot or Cold Weather; Mixing Concrete; Finishing Concrete They are not restricted from the height of one time masonry, so they can highly improve the speed of construction. They come in panel form in standard sizes of 10' length x 2' width. Lightweight concrete panels are made by attaching two calcium silicate panels in the form of a sandwich with polystyrene beads and ceramsite or cement. Air becomes the major thermal conductivity medium. Although ALC panels itself are very lightweight, the structure of the material in each direction can balance the load-bearing, and we adopt exact hexahedral cutting size and appropriative thin layer of mortar masonry, so as to highly improve the intensity utilization coefficient. Video. Visit our Blogs: Cement or Concrete???? 100% Concrete. FOB Price: US $120-150 / Cubic meter. Your consultation services, reinforced with AFS. ALC panel has dual nature, sound absorption and sound resistance, which other building materials do not have. Ultra Light: Dekko concrete is less than half the weight of regular concrete weighing only 3.5 pounds per square foot. concrete blocks and lightweight tilt-up panels, foamed concrete floor screeds, sound and thermal insulation, geotechnical and ornamental concrete applications. Stonini™ Concrete Effects wall panels are available in two textures, concrete or industrial, and in two finishes, flat or with a gentle shine. Adopting two-way and welded steel reinforcement mesh (reinforcing bar) processed by special anti-rust liquid, produced in high temperature, high pressure and steam curing. Concrete mix designed for general applications and made with light weight aggregates. These lightweight panels are created by sandwiching two calcium silicate panels with polystyrene beads and cement or ceramsite. Our Aerated Lightweight Concrete lends itself to tilt-up construction methods, and panels can be poured Lightweight Concrete Solutions of Etobicoke, Ontario are an excellent example of the promising and successful use of lightweight concrete on the jobsite. The pumice provides both in-built insulation and a 40% weight reduction compared to standard precast concrete. Light, easy to cut and to install, these concrete panels offer a simple solution for creating a contemporary atmosphere with an authentic material: concrete. Lightweight concrete panels by AFS: The engineer’s choice. Lightweight concrete panel having perimeter of parallel side and end edges, reinforcing grid extending between edges. It not only reduces the construction difficultly, but also is conducive to the quality of the project and shortens project period. By using advanced tools and rigorous quality assurance procedures, the optimum quality of the offered panels is maintained at all times. Even the thinner ALC insulation panels can effectively resist the fire, preventing the spread of fire, and protecting the structure from the impact of the fire. Precise sizes make it possible to avoid cracking by the way of coating thin mortar and putty. They form a non-load bearing light weight composite panel that can be used in walls, flooring and roofing. 1 / 13. It is an ideal Class A fireproof construction material. High porosity of ALC panels can reduce the bulk density of materials. Light Weight Concrete Panels. ALC panels are composed of many small holes, which are independent and in order. AudiePanel® is a light weight interlocking sandwich panel. Litecrete is a wholly-owned subsidiary of … Reducing floor loading and weight not only decrease the base cost but also reduce the quantity of steel bars or size of concrete beams, columns and floor panels, so the whole project cost is lowered. … It can effectively lighten the weight of the building, reduce labour intensity during construction and save costs in the base and structure of the houses. When a fire accident occurs, ALC panels will not release any smoke or toxic gas. ALC Panels are lightweight and easy-processed, which may ease labour intensity. Lightweight Concrete Panels installed around gas fireplace handmade by DEKKO Concrete. Low Basic Investment Composed of quartz sand, calcined gypsum, lime, cement, water and aluminum powder, AAC products are cured under heat and pressure in an autoclave. Build walks, drives, slabs and steps. We actively promote green architecture and advocates low-carbon life. Higher density panel can be considered for load bearing at 1-2 floors houses. These are lightweight, non-load-bearing composite panels used in roofing, walling, and flooring. Moreover, dry construction avoids wall cracking because of dry shrinkage. Besides the standard dimension of 1200*600mm (length / height), we can produce concrete panels in your cusotomized size and textures. The adhesives used are also inorganic materials like cement, achieving a better overall compatibility and durability. As the thermal conductivity of air is very low, about 0.026W/(mK), which ultimately makes the thermal conductivity of the material very low, thus satisfying the purpose of the insulation. Foamed concrete is self-compacting, free-flowing and pumpable and, therefore, easy to place in … Light Weight Faux Concrete Wall Panel for Exterior Siding The lightweight concrete panels of 100mm thick are mainly for inner partition walls, while the lightweight concrete panels of 150/200mm thick are for outer surrounding walls. It can effectively lighten the weight of the building, reduce labour intensity during construction and save costs in the base and structure of the houses. Good Anti-Cracking Ability NEU faux concrete panel is designed to replace the heavy concrete block. The small holes which are filled with air are not connected and air inside stays static. Since they are lightweight, these panels can be easily assembled and reassembled at another location thus making it an economical and environmentally-friendly solution. © 2017 FBM Engineering Pte Ltd. All Rights Reserved. Project period shortened by as much as 2/3 Our ALC products are of precise sizes and the tolerance of length, height and width is +1.0mm. They are highly durable and have a long life span. Modern, lightweight concrete products meant to be seen, touched and loved High-design, lightweight concrete fire pits and cladding. For informational purpose only. When special adhesive is used to dry masonry installing our blocks, it does not need watering in the surface of blocks to be wet. A home is constructed using Lightweight Insulated Concrete panels. Concreate® Panels offer all the aesthetic benefits of traditional concrete and GFRC panels - but at a fraction of the weight, cost, and labor. Corrugations and lower surfaces of border portions have acoustical coating of elastomeric material to provide integral resilient … 1,527 precast lightweight concrete wall panels products are offered for sale by suppliers on Alibaba.com, of which board making machinery accounts for 20%, sandwich panels accounts for 14%, and cement boards accounts for 2%. Before producing panels, it is necessary to rationally design the plate reinforcement (including structure and size of reinforcing bar) according to the load requirements of the specific projects, making bearing capacity, shear resistant, stiffness and deflection indicators to meet the requirements. Invented in the mid-1920s, AAC simultaneously provides structure, insulation, and fire- and mold-resistance. Concrete Doors Why choose Lightweight? Lightweight concrete mixture is made with a lightweight coarse aggregate and sometimes a portion or entire fine aggregates may be lightweight instead of normal aggregates. Ltd. Powered by. A 15cm-thick wall can resist fire for as long as 4 hours. lightweight concrete panel manufacturer/supplier, China lightweight concrete panel manufacturer & factory list, find qualified Chinese lightweight concrete panel manufacturers, suppliers, factories, exporters & wholesalers quickly on Made-in-China.com. These lightweight panels are created by sandwiching two calcium silicate panels with polystyrene beads and cement or ceramsite. Depending on different thickness and surface treatment of the wall, noise insulation of the ALC panel is 40-60DB. They form a non-load bearing light weight composite panel that can be used in walls, flooring and roofing. A wide variety of precast lightweight concrete wall panels options are available to you, There are 729 suppliers who sells precast lightweight concrete wall panels on Alibaba.com, … Video. Precast Autoclaved Lightweight Concrete (ALC/AAC) Wall Panel. LIGHTWEIGHT CONCRETE PANELS AND STONE VENEERS Thanks to modern molding techniques and material formulations, natural-looking stone veneers and entire wall panels can be manufactured of lightweight concrete. Internal and external walls can be constructed at the same time, so construction speed is faster and labour costs are reduced. Since these panels are lightweight, the installation process is extremely easy and can be done with simple construction tools. Foam concrete is an extremely useful tool in the equipment of a modern construction project manager, and ARTRA lightweight concrete production systems are used in a wide range of building projects around the world.. LCP with EPS Beads, LCP with Ceramic Beads, Classic LCP with foam concrete, Copyright © 2019 Satec Envir Engineering Pvt. ... We don’t get involved in building ourselves; we simply manufacture and supply the panels to architects’ and engineers’ designs and deliver them to site. It is a safer product, more economical, has better energy conservation heat insulation. Shrinkage rate of our ALC products is much smaller than national standard 0.5mm/m and other wall materials. There is no problem of aging or weathering. The high-performance, low material consumption, good durability and other features of our products meet the controlling requirements of the Green Building Evaluation Standard. Skip to content. Precise Size ALC internal panels are the thinnest among those with the same capacity in sound insulation and fire protection. Our aerated concrete products can be installed by the way of dry masonry continuous operation. The engineer is the problem solver. This is a light weight concrete wall panel with the front in genuine raw concrete and at the rear an ultra-light foam panel. High porosity of lightweight concrete or ALC panels can reduce the bulk density of materials. These panels are highly demanded in market for their accurate dimension and durability. Global “ Autoclaved Lightweight Concrete(ALC) Panels ” market forecast 2020-2026 report presents a pin-point breakdown of Industry based on type, applications, and research regions. These innovative concrete panels are lightweight, versatile, and easy to install thanks to their patented design and ultra-thin profile. Features and Benefits. Order: 300 Square Meters FOB Price: US $120-123 / Cubic Meter. It can be bonded to a door blank in a workshop . Available in a number of standard sizes or can be custom-built to suit your space. Not for sale. Lightweight Concrete Wall Panel for New Construction. Concreate® for Trueform Concrete Trueform Concrete is an authorized distributor of Concreate® Wall Panels. It is due to the small thermal conductivity, heat is migrated slowly. A wide variety of lightweight concrete panels options are available to you, such as nonmetal, metal. Lightweight concrete, also known as EPScrete (expanded polystyrene concrete), is a material widely used in the building of environmentally "green" homes. GFRC (Glass fiber Reinforced Concrete) is a lightweight concrete panel that uses glass fibers for reinforcement instead of steel. Good Processing Ability They are earthquake proof, soundproof and also fireproof. Reinforcing bar in the panels perform stabilized, toughening and impact resistance functions. Industry-leading 5-year warranty. Lightweight Concrete (ALC) Panel. Made with special lightweight aggregates. Order: 22 Cubic meter. ALC panels can be recycled after the wall removal without environmental pollution. ALC panels are inorganic materials. ALC panels can be used with reinforcing bar according to the design to meet a variety of load-bearing requirements. Our ALC wall panels are used as wall materials that highly increase the usable area of the buildings and reduce energy consumption. There is no need to use structural post, beam and other auxiliary components so that wall loading is decreased and building cost is reduced as well. The absolute dry density of different grade products are 400-600kg/m3, only 1/5 of common concrete, 1/3 of hollow brick. Reinforcing bar in the panels perform stabilized, toughening and impact resistance functions. The Autoclaved Lightweight Aerated Concrete or lightweight concrete (ALC) Panel by FBM Engineering PTE LTD is a composite of cement, lime and silica sand. Foam concrete is an easily-workable, low-density building material that is very economical. Min. Anti-Seismic Sound Insulation Lightweight Concrete Panel EPS Sandwich Panel with Calcium Silicate Board for Building/Tower/Residential FOB Price: US $ 11.5 / Square Meter Min. It's only 2.5 kg per sqm for most models of our concrete wall panels. Founded by Director Chris Calvin in 2015, they are the industry leader of lightweight concrete, and their focus is on developing the highest quality products for their clients. Autoclaved aerated concrete is a lightweight, precast, foam concrete building material suitable for producing concrete masonry unit like blocks. It is precast in factory, cut and steam pressure cured in an autoclave before being packed, ready for transport. Structural lightweight concrete has an in-place density (unit weight) on the order of 90 to 115 lb / ft³ (1440 to 1840 kg/m³). Dec 09, 2020 (The Expresswire) -- "Final Report will add the analysis of the impact of COVID-19 on this industry." As a structural engineer, the effectiveness of your role in the construction process is established by how well your recommendations contribute to the realisation of client expectations and architects’ design requirements. They are made from foamed concrete and have hollow cores to reduce the weight and are used as Partition Walls. Growth strategies adopted by these companies are studied in detail in the report. Our ACL are made of inorganic non-combustible materials and have absolute incombustibility, therefore do not have fire safety hazards of most organic insulation materials. After production, the panels also need to be tested through sampling to review whether the structure performance meets the load requirements. It is manufactured from silica sand, cement, etc. Various processing methods like sawing, drilling, nailing, hanging, craving and coating thin-layer mortar make it easier and more flexible to bury pipeline and do second decoration. After production, the panels also need to be tested through sampling to review whether the structure performance meets the load requirements. How to Make Lightweight Concrete It uses to facings of 4mm thick fibre-cement sheet with a low density concrete core consisting of a mix of portland cement, Silicaceous and Micaceous aggregate. Contact Now. ALC panels are lightweight and high strength so as to reduce a series of investments for maintaining structure weight. The absolute dry density of different grade products are 400-600kg/m3, only 1/5 of common concrete, 1/3 of hollow brick. Custom Made: Each panel is handcrafted and custom built to fit your design and size requirements. As a result, no foundation or structural modifications are required. For applications requiring at least 2 inches in thickness. High porosity of lightweight concrete or ALC panels can reduce the bulk density of materials. It is casted in a thin section of around 1/2" to 3/4". Because of its low density, our products not only feature low raw material consumption, but also reduce carbon emissions during transportation and installation process. Although ALC panels itself are very light, the structure of the material in each direction can balance the load-bearing, and we adopt exact hexahedral cutting size and appropriative thin layer of mortar masonry, so as to highly improve the intensity utilization coefficient. As the experiments show, there is no strength loss for ALC panels even in a temperature as high as 700°C. To achieve a minimal concrete aesthetic The substance is often made using small Styrofoam balls as a lightweight aggregate instead of the crushed stone that is used in regular concrete. CEMEX UAE Products & Services Ready Mix Concrete ... Lightweight concrete by CEMEX incorporates advanced admixture technology with a special aggregates to produce mixes with much lower densities than normal concrete. It is simple, convenient and economical for daily maintenance during the process of using. Easier to process than wooden products, our products can be processed simply into different shapes as per your demand. Forte Lightweight Concrete Collection is a pre-cast panel for exterior and interior application. You can also choose from eps sandwich panels, ordinary concrete blocks, and other heat insulation materials lightweight concrete panels There are 1,506 suppliers who sells lightweight concrete panels on Alibaba.com, mainly located in Asia. Structural concretes of up to 50N/mm2 compressive strength can be produced with a dry density of 1900kg/m3 and non structural mixes can be produced … It is made by mixing a lighter aggregate, such as perlite, vermiculite or Styrofoam in place of heavier coarse aggregates in with the concrete to reduce the overall weight. Border portions adjacent edges of panel define relatively stiff peripheral frame which surrounds inner portion, inner portion having corrugated lower surface. ALC panels have closed porous characteristics, so it is also a good kind of sound-absorbing material. Autoclaved Aerated Concrete (AAC) is a lightweight concrete that is formed into blocks and panels for a wide range of construction applications. It can effectively lighten the weight of the building, reduce labour intensity during construction and save costs in the base and structure of the houses. Owing to our rich experience in this domain, we have been able to offer premium quality Lightweight Concrete Panel to our valuable customers. Available in 6 colors and available for shipment worldwide. You can even stipulate the timber width. After installation, the surface ALC product walls can be directly coated with putty. As the name implies, lightweight concrete is a lighter version of the traditional concrete mixture usually used by contractors. These lightweight foam panels weigh 70kgs/m2. 60% lighter. The absolute dry density of different grade products are 400-600kg/m3, only 1/5 of common concrete, 1/3 of hollow brick. Wall is elastically connected, which is beneficial to avoid cracking even if the base subsides. The durability is the same as concrete, so they can serve as long as the building lasts. Heat insulation time is reduced, project time is shortened by about 2/3, so that capital turnover is expedited. The smaller the dry shrinkage rate, the better the anti-cracking ability. Litecrete lightweight precast concrete is manufactured using local pumice aggregate. Web Designed by, Sound Insulation: STC Test (Sound Transmission Class). As the product is low cost, environmentally friendly and does not diminish natural resources, the technology is gaining significant presence in both established … It is a material that can blend into the Cemento wall panels if required . Concrete Products. ALC panel is masoned by special mortar whose thickness is only 3mm, so cracking possibility of the gap is greatly lowered. The porosity is nearly 80%. Form-cast concrete looks can also be created. What is Lightweight Concrete? Poraver®, as an aggregate, supports optimal results of the material through its consistent quality and easy processing. It was first used in a project based in Shanghai more than 70 years ago and remains intact until now. A simple step by step installation video for Dekko Concrete's 3/4" lightweight concrete panels Lightweight Concrete (ALC) panels can be used with reinforcing bar according to the design to meet a variety of load-bearing requirements. Features: Light in weight ; Seamless … Dry Construction They are easy to groove and do not need much time spent in cutting. Not need much time spent in cutting is expedited can blend into Cemento... A variety of load-bearing requirements, so they can highly improve the speed of construction applications ). Cemento wall panels are created by sandwiching two calcium silicate panels with polystyrene beads and ceramsite or cement balls. 2/3, so it is casted in a number of standard sizes of 10 ' length x '... 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